Equipment Modernization and Installation Done Right
Helping Precast and Manufacturing Plants Modernize Without the Mayhem
Small and mid-sized precast concrete companies often face an uphill battle when it comes to plant optimization and expansion, especially with capital improvements. Outdated batch systems, inefficient layouts, poorly managed OEM installs, and a lack of internal bandwidth can leave your operations stuck, costing you throughput, uptime, and growth potential.
With the anticipated growth of the precast concrete industry, plant optimization and expansion will be needed to keep pace with the expected growth over the next five years alone.
At Truliance, we help operators take control of capital projects with expert guidance across layout design, equipment sourcing, modernization, and vendor coordination. Whether you’re installing a new mixer line or overhauling a yard for better flow, we bring field-tested execution to every step.
WHAT WE DO
Trusted advisors across every phase of your plant project.
- Equipment Advisory & Layout Optimization: We help evaluate, specify, and source the right equipment for your production goals, including batch plants, dry cast, mixers, and automation. Our team brings decades of operational experience to ensure the layout supports throughput, safety, and scalability, not just engineering specs.
- Project Management & OEM Coordination: Capital expenditure (Capex) projects are at the heart of plant optimization and expansion, but too often they fall apart at the handoff between design and execution. We work as a third-party partner between your operations team and OEM vendors to ensure smooth installs, commissioning, and real-world integration.
- Installation & Modernization Support: From complete plant overhauls to targeted upgrades, we provide boots-on-the-ground support to help you avoid delays, scope creep, and costly missteps. We manage timelines, safety, logistics, and execution, so your team can stay focused on running the business.
WHY TRULIANCE?
We speak both engineering and operations fluently.
Most consultants don’t know a mold turn from a mix cycle, but for plant optimization and expansion, that technical detail is critical. We do. Our team includes former plant leaders and precast operators who understand the nuances of your day-to-day. We’re not handing you a binder, we’re walking the yard with your crew.
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Deep relationships with major OEMs like SIMEM, WIGGERT, MCT, and Liebherr
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Executed modernizations across North America
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Trusted partner to precast producers, private equity teams, and OEM reps alike
Quick Contact
Need Help?
Please Feel Free To Contact Us. We Will Get Back To You With 1-2 Business Days.
sales@trulianceconsulting.com
(617) 528-9201
PROVEN RESULTS
Strategic plant optimization and expansion projects aren’t just a cost, they’re an investment in your future.
Consider these data points:
- Plants that modernize layout and equipment can increase production throughput by 20–35% without increasing headcount.
- Adding a second shift or swing shift, when strategically supported, can drive up to 60% more output per day.
- Plants that upgrade batching and automation systems see an average reduction in material waste of 12–18%, increasing gross margin.
- Companies that align their plant modernization efforts with leadership training and performance KPIs report faster ramp-up times and reduced operator turnover.
IS YOUR PLANT READY FOR WHAT'S NEXT?
Whether you’re replacing outdated equipment, installing a new batch system, or just need someone to “own the chaos” during a capital project, Truliance can help.
Let’s talk about how we can help you avoid delays, improve throughput, and get the most out of your investment.